Typical parts
Housings, covers, heat-sink bodies, brackets and similar custom shapes.
AMES / RELATED PROCESS
Die Casting
Custom die-cast components, with alloy, tooling and follow-on work matched to the project.
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Process related to Casting
Overview
We supply custom die-cast components such as housings, covers, heat-sink bodies, brackets and small equipment enclosures. Die casting uses a reusable metal die to form detailed shapes and is commonly selected for repeat production. Our network reviews the route around part geometry, alloy family, functional interfaces, expected volume and tooling requirements. Aluminum, zinc and magnesium are common die-casting alloy families; exact grade and process fit are selected for the project. We coordinate specified machining, surface finishing and inspection through independent partners.
Supply options
Alloy families
Review aluminum, zinc and magnesium options; confirm exact grade and process fit per project.
Tooling and route
Consider die design and expected repeat volume early, then select an appropriate process route.
Follow-on operations
Coordinate machining of mating faces, bores and threads, plus finishing and specified inspection.
Die-casting methods
Chamber type and tooling are matched to the alloy, part geometry and project requirements.
High-pressure die casting
Molten alloy is injected under high pressure into a reusable metal die to form the component.
Hot-chamber process
The injection mechanism contacts the melt; this route is commonly used with zinc and other suitable lower-melting alloys.
Cold-chamber process
Molten metal is transferred from a separate furnace before injection; this route is common for aluminum die casting.
Vacuum-assisted die casting
Air is evacuated from the die cavity to help reduce trapped gas; suitability and partner availability are reviewed for the part.
Materials
Aluminum, zinc and magnesium are common die-casting alloy families; the right choice depends on the part and its service requirements.
Aluminum alloys
A common die-casting family for components where a balance of part weight and functional requirements matters.
Zinc alloys
A common family for detailed die-cast components; exact grade and process fit are selected for the application.
Magnesium alloys
A lightweight die-casting family considered when component mass is an important design factor.
Final alloy, grade, condition and suitable partner are confirmed against the drawing, application and project requirements.
Factories
We match independent manufacturing partners to the alloy, part size, tooling and expected volume, then coordinate specified machining, finishing and inspection for the project.
Technical references
NEXT STEP
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Discuss your drawing, materials and project requirements with the AMES team.