AGILE HARDWARE

Complex Parts.Multiple Processes.One Solution.

Your team focuses on the next decision and iteration.

AMES brings prototyping & mass manufacturing together to meet all your needs.

01Project alignment

02Manufacturing

03Quality

04Packing

05Freight + delivery

AMES / PARTNER FACTORIES

Specialist factories.
One AMES route.

0107AMES-CAST-01

AMES / CAPABILITY DIRECTORY

From material
to finished part.

Manufacturing processesCasting, forming, machining and joining

Casting

  • Silica-sol investment casting (lost-wax steel casting)
  • Sand-faced permanent mold casting
  • Vacuum casting (steel)
  • Coated-sand casting
  • Resin-bonded sand casting
  • Shell mold casting
  • Casting with 3D-printed sand molds
  • Automated sand molding
  • Centrifugal casting
  • Die casting
  • Low-pressure die casting
  • High-pressure die casting

Forming & polymers

  • Forging
  • Hot heading
  • Cold heading
  • Stamping, including precision stamping
  • Deep drawing
  • Rod forming
  • Thread rolling
  • Extrusion
  • Injection molding

Machining & joining

  • CNC turning
  • Milling
  • Drilling
  • Grinding
  • Robotic welding
  • CO₂-shielded arc welding
  • Circumferential seam welding
MaterialsAluminum, steels, nickel alloys, cast irons and polymers

Aluminum alloys

  • 2024
  • 5052
  • 6061
  • 6063
  • 6082
  • 7050
  • 7075
  • A356.0 — Casting alloy
  • MIC-6 — Cast tooling plate

Carbon steels

  • SAE 1018
  • SAE 1020
  • SAE 1045
  • SAE 1215
  • ASTM A36

Alloy steels

  • SAE 4130
  • SAE 4140 / 4140 PH (pre-hardened)
  • SAE 4340
  • 42CrMo

Tool steels

  • A2
  • O1

Stainless steels

  • 300 series — 304 · 316 / 316L
  • 400 series — 410 · 416 · 420 · 440C
  • 15-5 PH
  • 17-4 PH
  • 18-8 — General designation; exact grade by drawing

Fastener grades

  • SAE J429 — Grade 2 · Grade 5 · Grade 8
  • ISO 898-1 — Class 8.8 · 10.9 · 12.9
  • ISO 3506-1 — A2-70 · A2-80
  • ISO 3506-1 — A4-70 · A4-80

Nickel alloys

  • INCONEL — Grade specified per project

Cast carbon steels

  • ASTM A27 — 60-30 · 65-35 · 70-36
  • ASTM A216 — WCB · WCC
  • ASTM A352 — LCB · LCC

Cast low-alloy steels

  • ASTM A217 — WC6 · WC9

Cast stainless steels

  • ASTM A743 — CF3 · CF8 · CF3M · CF8M · CA15 · CA6NM

Cast irons

  • Gray iron
  • Ductile iron
  • Austempered ductile iron (ADI)

Plastics & elastomers

  • PP — Polypropylene
  • ABS — Acrylonitrile butadiene styrene
  • PC — Polycarbonate
  • PU — Polyurethane
  • PA — Polyamide (nylon)
  • TPE — Thermoplastic elastomer
  • TPU — Thermoplastic polyurethane
Machining & production equipmentMachine tools, forming equipment and production lines

Machining centers & turning

  • Horizontal machining centers
  • Vertical machining centers
  • Gantry CNC machining centers
  • CNC lathes, including precision turning
  • Conventional lathes

Milling, drilling & sawing

  • Vertical milling machines
  • Horizontal milling machines
  • Double-sided milling machines
  • Vertical drilling machines
  • Bench drilling machines
  • Radial drilling machines
  • CNC sawing machines

Forming, welding & finishing lines

  • Rod-forming machines
  • Thread rolling machines
  • High-speed precision stamping presses
  • Robotic welding equipment
  • CO₂-shielded welding equipment
  • Circumferential seam welding machines
  • Heat-treatment furnaces and lines
  • Automatic electroplating lines
  • Automatic painting lines
Inspection & testingDimensional checks, material testing and automated sorting

Dimensional & sorting

  • Coordinate measuring machines (CMM)
  • Optical sorting machines

Material properties

  • Spectrometry
  • Hardness testing

Non-destructive testing

  • X-ray inspection
  • Ultrasonic testing
  • Magnetic particle testing
  • Automated eddy-current testing
Surface finishing & heat treatmentPreparation, protective coatings and thermal treatments

Preparation & uncoated options

  • Shot blasting
  • Bare / uncoated finish

Plating & conversion coatings

  • Zinc plating
  • Zinc-nickel plating
  • Nickel plating
  • Galvanizing
  • Phosphating
  • Composite sherardizing

Paint & functional coatings

  • GEOMET zinc-flake coating
  • Cathodic e-coating (KTL)
  • PFA coating
  • Painting
  • Powder coating

Thermal treatments

  • Heat treatment
  • Surface hardening

The capabilities above are examples, not limits. Manufacturing methods, materials, surface condition, part size, process fit and inspection scope are defined by your requirements.

WHY AMES

Every detail connected.
One coordinated program.

Choose AMES when the manufacturing program is complex.

Typical fit of AMES, a digital online marketplace, and a direct single-process factory for different sourcing needs.
Program needHigh-touch coordination
Digital online Marketplace
Direct factory
Single-process relationship
Fast prototype optionsStrong advantageStrong advantageNot supported
Multiple processes through one sourceStrong advantageNot supportedNot supported
One lead across multiple factoriesStrong advantageStrong advantageNot supported
Mixed-part work coordinated to one milestoneStrong advantageNot supportedNot supported
Hands-on coordination across revisionsStrong advantageNot supportedStrong advantage
Prototype-to-production planningStrong advantageNot supportedNot supported
Specialized metal-process routingStrong advantageNot supportedPartial support
Fast quoteStrong advantageStrong advantageNot supported
Target-volume economicsStrong advantageNot supportedStrong advantage

CONTACT US

What do you want
to build?

Bring the drawing, the constraint and the decision your team needs to make. We will help you make it a reality.

SALES INQUIRIESSALES@AMESmfg.com

Email our sales team directly or use the enquiry form below.

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